Masthead - Climate Control Journal

ENGIE in “sustainable” server cooling initiative

LINDAU ON LAKE CONSTANCE, Germany 5 February 2021: ENGIE Refrigeration spoke of how it intends to install a thermeco2 high-temperature heat pump of machine type HHR 130 with a heating capacity of 100 kilowatts at the Ludwigsburg District Office, in Baden-Württemberg, in Germany. The company added that the model is especially eco-friendly, partly because it utilises the natural refrigerant CO2 and partly because it provides cold and heat simultaneously. ENGIE added that it has also conceptually overhauled the thermeco2 – the heat pump now contains a filter dryer and more control options.

The administrative campus of the District Office is home to almost all the important specialist departments in the Swabian district. Various services for the citizens of Ludwigsburg are provided there with the aid of digital tools. This requires a powerful IT infrastructure, which is why the District Office maintains an in-house data centre, ENGIE said. Ambient temperature plays an essential role in reliable operation. As the server racks generate a large amount of heat, the refrigeration supply must function smoothly around the clock. In the summer of 2019, it became clear that action was needed here. “The existing R22 refrigeration system was outdated and needed to be fully modernized,” said Frank Glaser, Key Account Manager for Heating Applications at ENGIE Refrigeration. “As the Ludwigsburg District Office attaches great importance to a sustainable refrigeration solution, it chose the thermeco2 high-temperature heat pump from ENGIE Refrigeration.”

The District Office intends to operate in climate-neutral fashion from 2025, ENGIE said. To achieve this, it wants to use a photovoltaic system and a combined heat and power system to produce and consume its own electricity in future.

ENGIE said it is supporting the District Office on its path towards climate neutrality with sustainable server cooling. “The Ludwigsburg District Office requires heat uncoupling in a challenging temperature range: High outlet temperatures of up to 90 degrees Celsius, and a low inlet temperature of 38 degrees Celsius,” Glaser said. “Our thermeco2 high-temperature heat pump unfolds its full potential under these conditions, while alternative solutions could only achieve this with a great deal of technical and primary energy expenditure.”

A thermeco2 high-temperature heat pump. Source: ENGIE Refrigeration GmbH

The heat pump will be installed at the District Office in March 2021 and will then provide the baseload refrigeration for year-round server cooling, ENGIE said. Furthermore, the heat pump will cool the administrative building in the winter months and, thanks to its heat recovery function, simultaneously provide heat for heating the building, for heating drinking water and for conditioning the recirculated air in the server rooms, the company added. This makes the refrigeration solution especially sustainable, which is why it is subsidised by the state. Additional chillers and boilers are available for peak loads in hot or cold weather, ENGIE said.

With its machine design, the heat pump adapts easily to local conditions, ENGIE claimed. The heat pump uses the natural refrigerant CO2 as its refrigerant. It is extremely safe (safety class A1) and, therefore, involves few safety-related requirements for the installation space, the company said. In addition, CO2 is non-combustible and non-toxic, and it does not contribute to the destruction of the ozone layer or to the greenhouse effect, the company added. In total, the heat pump will save 38.4 tons of CO2 per year when compared to the existing refrigeration system – fully in line with the sustainability strategy of the District Office, the company further added.

ENGIE said it has subjected the heat pump to fundamental enhancements, which will now take effect for the first time in the machine for the District Office. “As of now, we will be relying on our tried-and-tested QUANTUM electrical components in the thermeco2 as well,” Glaser said. “In addition, the filter dryer will become the standard. It keeps the refrigerant circuit clean and dry and, thus, counteracts the decay of the chiller oil, corrosion and further contamination. This allows us to keep the performance of the system at a constant high level.” In addition, the company said, the heat pump weighs around 10% less than the previous model, thanks to its optimised design, smaller switch cabinet and soldered connections instead of flange connections.

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